TC5610C2版
TC5610 VERSION C2
QTZ63(TC5610)塔式起重机
QTZ63(TC5610) Tower Crane
使用说明书 Operating Instructions
Changsha Zoomlion Heavy Industry Science and Technology Development Co.Ltd
致用户 CUSTOMERS:
感谢您选购和使用本公司的塔式起重机！
Thanks for your purchase and being one of the users of Zoomlion Tower Crane!
为了使您正确使用与维护该设备，操作前敬请仔细阅读本使用说明书，并妥善保管，以备查询。
Go through the instructions for correct operation and maintenance, and always keep at hand for consultation.
本使用说明书中标有“注意：”的语句，涉及到施工的安全，敬请注意。
Pay attention to the sentences marked with “Warning, Notice or Precautions” in this publication, which involves safety of construction.
本公司致力于产品的不断完善，产品的某些局部结构或个别参数更改时，恕不另行通知。如有疑问，请与本公司联系。
Zoomlion has been devoting every effort to the perfect of her products. Therefore they are changed without notice. If you have any questions, please don't hesitate to contact Zoomlion for further consultation.
出厂编号：
Manufacturer's No.
出厂日期：
Shipped Date
目 录
Contents
概述Preface................................................................. 0-1～0-9
第一篇塔机的安装Part I Erection of Tower Crane
第一章立塔Erection................................................ 1.1-1～1.1-43 第二章拆塔Dismantling........................................... 1.2-1～1.2-6 第二篇塔机的使用与维护Part II Operation and Maintenance 第一章塔机安全操作规程
Safety Operation of the Tower Crane.................................. 2.1-1～2.1-6 第二章机构及电气操作
Operation of Mechanisms & Electrical Equipment................ 2.2-1～2.2-8 第三章安全保护装置
Safety Protection Device.................................................... 2.3-1～2.3-9 第四章保养与维修
Maintenance.................................................................... 2.4-1～2.4-8附录一Appendix .. (1)
编制Editor：陈佳伟
校对 Proofreader：涂幼新
审核 Ratifier：付英雄
概 述 Preface
TC5610塔式起重机,是长沙中联重工科技发展股份有限公司按JG/T5037-93《塔式
起重机分类》设计的。
Model TC5610 tower crane is designed and manufactured by Changsha Zoomlion Heavy Industry Science and Technology Development Co., Ltd. according to the Chinese standard of JG/T5037-93 “Classification of Tower Crane”.
TC5610塔机为水平起重臂、小车变幅、上回转自升多用途塔机。该机的特色有：The TC5610 tower crane is a self-climbing multi-purpose machine with a horizontal jib,
a trolleying mechanism and an upper slewing mechanism. Its characteristics are:
1. 性能参数及技术指标国内领先，最大工作幅度50m，最大起升高度141.3m。
The performance parameters and technical indicator of the crane are at a leading level in China. The Maximum working radius is 50m and the maximum hoisting height is 141.3m.
2.该机有地下浇基础固定式，底架固定独立式,轨道行走式，内爬式等工作方式，适
用各种不同的施工对象。独立式的起升高度为40.5m，附着式的起升高度可达141.3m。
The crane has different working modes such as: outrigger stationary, undercarriage stationary, mobile and inside climbing, so that it is applied in different construction projects. The hoisting height of outrigger stationary is 40.5m and the hoist height of the crane anchored to the building is 141.3m.
3.工作速度高，调速性能好，工作平稳可靠。
High working speed and good regulated speed performance make the machine working smoothly.
4.电气控制系统主要电器元件选用国际名牌，寿命比国产元件长3～4倍，故障少，
维修简单，工作可靠。
The main electric elements are used world-renowned products, which service life is 3-4 times longer than China-made counterparts with less failure, simple maintenance and reliable working.
5.配置各种安全装置8种，且为机械式或机电一体化产品，能确保塔机工作可靠。
8 sets of safety devices ensure the tower crane work reliably, and the safety devices are
mechanical or integrated mechanical-electrical products.
6.设计在坚持切实符合国情，确保安全可靠原则的同时，尽可能地吸收采用了国内外
成熟可靠的先进技术，来提高整机的技术水平，采用的成熟可靠的先进技术有： The design of the crane is based on the actual situations in China and on the safe-reliable operation principles. Greatly absorb and adopt the well-established and reliable advanced
Well-established advanced technology adopted as following:
1) 回转机构选用进口变频器，实现变频无级调速，起、制动平稳，无冲击，安
全可靠。
Importing frequency transformer and realizing stepless speed regulated and frequency altering make starting and braking smoothly without impact, running safety and reliable.
2) 专业电器厂引进法国TE公司技术生产的电器元件；
Electrics manufactured with the technology from TE, France.
3) 引进国外先进技术并国产化了的重量限制器、力矩限制器、高度限位器、幅
度限位器、回转限位器、回转、牵引机构的制动器等安全装置。
Weight limier, height limiter, radius limiter, slewing limiter, slewing brake, traction brake and similar safety guards are China-made based on the imported technology.
4) 小车防断绳装置(防溜车)和防断轴装置；
Carriage rope break-proof device (carriage slip-proof) and axle break-proof device;
5) 起升机构排绳系统；Rope pay-off system for hoisting mechanism;
6) 牵引绳张紧系统；Traction rope-tensioning system;
7) 刚性双拉杆悬挂大幅度起重臂，起重臂刚度好，自重轻，断面小，风阻小，
外形美观，长度有几种变化，满足不同施工需要；
Large-radius hoisting jib suspended by double rigid tie rods, featuring good jib rigidity, light jib weight, small jib cross-section, small wind resistance and nice-looking appearance and several jib lengths, it is satisfied different construction needs.
8) 司机室独立外置，视野好，内部空间大，给操作者创造良好的工作环境；
司机用先进的联动台操纵各机构动作，操作容易，维修简单。
Out-hung operator cabin, featuring excellent field of view, spacious interior and satisfactory working environment, and advanced inter-active control console, the operator handles the mechanisms easy and services simply.
7. 设计完全符合或优于有关国家标准。Design in complete conformity or superior to the relevant national standards.
适用于高层或超高层民用建筑、桥梁水利工程、大跨度工业厂房、大型体育场以及采用滑模法施工的高大烟囱及筒仓等大型建筑工程中。
The crane is suitable for use in such large-sized construction projects as high-rise or super high-rise buildings, bridge and water conservancy projects, large-span industrial buildings, large gymnasiums, and high chimneys and silos constructed with slip form.
8. 起重机的各项参数。Technical parameters of the tower crane 8.1 起重机整体技术参数. (表8-1)
Technical performance parameters for the whole machine (Table 8-1)
Table 8-1
起 升 机 构Hoisting M5 回 转 机 构Slewing M4 机构工作级别 Mechanism Group 牵 引 机 构Trolleying
M3
额定起重力矩kNm Rated hoisting moment 630
倍率Fall 固定式Stationary 附 着 式 Anchored
α＝2 40.5 141.3 起升高度m Max hoisting height α＝4 40.5 70.6 最大工作幅度Maximum 50 工作幅度m Working Radius 最小工作幅度Minimum
2.5 最大起重量t Max hoisting capacity
6
倍率Fall α＝2
α＝4 速度m/min
Speed 80 40 8.8840 20 4.44 起重量t Max. Load 1.5
3
3
3 6
6
起升
机
构
H o i s t i n g
功率kW Power 24/24/5.4
速度Speed m/min 50/25 牵引机构 Trolleying 功率Power kW 3.3/2.2 速度Speed r/min 0 ～0.65
回转机构 Slewing 功率Power kW 7.5
工作压力Working Pressure MPa 25 (推荐值Recommended Value )
速度Speed m/min
0.56(推荐值Recommended
Value ) 顶升机构Jacking (Erecting) mechanism 功率Power kW
7.5 (推荐值Recommended Value )总功率Total power kW
34.8 (不包括顶升机构Excluding Erecting Mechanism ) 38 44 50 56 平衡重 Counterweight
10.2 11.6 13.1 14.6
工 作 温 度 ℃ Operation Temperature
－20～＋40
8.2起重机四大机构各项参数 Technical parameters of the four mechanisms
8.2.1 QS680C 起升机构各项参数(表8-2-1) Technical parameters of hoisting mechanism QS680C(Table 8-2-1)
最大牵引力
Maximum traction of the rope
N 18333
规 格
Specifications
35×7-13-1770 or 6T29Fi+IWR-13-1770
钢丝绳 Wire rope
最大线速度Maximum linear speed
m/min 160
卷 筒Wire Rope Drum 容 绳 量
Rope capacity
m
283(缠绕层数≤4)(layers ≤4) 型 号Model YZTD225L2-4/8/32
功 率 Power kW 24/24/5.4
电 机
Motor
转 速Speed r/min 1380/700/150 型 号Model YWZ3-315/45-16
制动器
Brake 制动力矩
Braking moment
N.m 630
减速机速比Reducer ratio 16.75
8.2.2 BE33C 牵引机构各项参数(表8-2-2)
Technical parameters of trolleying mechanism BE33C (Table 8-2-2)
Table 8-2-2
最大牵引力
Maximum traction of the rope
N 5640/4230
规 格 Specifications 6×19-7.7-1550-Ⅱ-右交 6×19-7.7-1550-Ⅱ- right-twist
最大线速度
Maximum linear speed m/min
42/21 38mJib 76 50 44mJib 88 56 50mJib 100 62 钢丝绳 Wire rope
长度Length
56mJib m
钢丝绳ⅠWire rope
112
钢丝绳ⅡWire rope
68
卷 筒Wire
Rope Drum 转 速 Drum Speed r/min 32.72/16.36
型 号Model YDEJ132S-4/8-B5
功 率 Power kW 3.3/2.2 电动机 Motor 转 速Speed r/min 1440/720
减速机 Reducer
速 比 Ratio
43
8.2.3 HR75.130回转机构各项参数(表8-2-3)
Technical parameters of slewing mechanism HR75.130 (Table 8-2-3)
型 号Model YZR160M2-6B5
功 率 Power kW 7.5 电动机 Motor
转 速Speed r/min 949
型 号Model
XX5-130.195CA
传 动 比Ratio 195 减速机 Reducer 输出转矩
Output rotation moment N ·m 13000 模 数Modulus
m 12 齿 数Number of teeth
Z 16 输出端齿轮参数
Gear parameter at
output end
变位系数 Position-changing factor
X
+0.5
主 机 转 速Slewing speed r/min 0～0.6
回 转 支 承 Slewing ring support
011.45.1250
8.2.4 顶升机构各项参数(表8-2-4)
Technical parameters of jacking mechanism (Table 8-2-4)
图3 TC5610塔式起重机支腿固定附着式外形尺寸及附着架最经济配置示意图
图4 TC5610塔式起重机底架固定附着式外形尺寸
及附着架最经济配置示意图
第一篇 塔机的安装
Part I Installation of Tower Crane
第一章 立塔
Chapter I Erecting
1.1 引言 Foreword
用户应熟读本章说明，以便正确迅速架设塔机。
The user should go through the chapter in detail for proper and prompt erection of the tower crane.
1.2 立塔的注意事项 Cautions of erecting tower
1.2.1 塔机安装工作时，塔机最高处风速不大于14m/s;
The maximum wind speed atop should be less than 14m/s during crane erecting.
1.2.2 必须遵循立塔程序;
Strictly follow the procedures of crane erecting.
1.2.3达到可顶升加节的位置前，需根据（表1-1）选用一台合适的汽车吊。 Select a proper mobile crane and slings in accordance with items shown in Table 1-1.
表1-1吊装单元重量及高度 Table 1-1 Component weight and height
15 司机室Operator Cab500 12.6 15.8 16.6
16 塔顶Tower Head2300 20.0 23.2 24.0
17
平衡臂总成
Counter Jib assembly
4500 13.7 16.9 17.7
18
第一块平衡重First
Block Counterweight
2600 16.7 19.9 20.7
19a 38米起重臂总成
38m Jib assembly
5050 13.9 17.1 17.9
19b 44米起重臂总成
44m Jib assembly
5450 13.9 17.1 17.9
19c 50米起重臂总成
50m Jib assembly
5850 13.9 17.1 17.9
19d 56米起重臂总成
56m Jib assembly
6250 13.9 17.1 17.9
20a
38米起重臂平衡重
Counterweight of 38 m
Jib
2×2900
＋1500
16.7 19.9 20.7
20b
44米起重臂平衡重
Counterweight of 44 m
Jib
3×290016.7 19.9 20.7
20c
50米起重臂平衡重
Counterweight of 50 m
Jib
3×
2900+15
00
16.7 19.9 20.7
20d
56米起重臂平衡重
Counterweight of 56 m
Jib
3×
2900+2
×1500
16.7 19.9 20.7
※注：20a 20b 20c 20d是安装一块平衡重后剩下的平衡重
Note：20a, 20b, 20c 20d are the remaining counterweights after mounting a counterweight.
1.2.4塔机各部件所有可拆的销轴,塔身、回转支承的连接螺栓、螺母均是专用特制零件,用户不得随意代换;
The dismountable pins, connecting bolts and nuts for the slewing rings and tower sections of the tower crane are special-made, which shall not be replaced freely.
1.2.5 必须安装并使用保护和安全措施，如扶梯、平台、护栏等;
Stairs, platform and protecting fence should be installed for safe operation.
1.2.6必须根据起重臂臂长，正确确定平衡重块数量(见有关章节)，在安装起重臂之前,必须先在平衡臂上安装一块重量2.90t的平衡重,注意严禁超过此数量;
The quantity of counterweight blocks shall be provided in accordance with the jib length (refer to relevant chapter). Jib must be installed after placing one 2.9t counter-weight on the counter-jib. It is prohibited to place two pieces or more counter-weight on the counter-jib before installing jib.
1.2.7 装好起重臂后,平衡臂上未装够规定的平衡重前,严禁起重臂吊载;
counter-weight on the counter-jib.
1.2.8塔机在施工现场的安装位置,应确保其最大旋转部分与周围建筑物之间的距离不小于1.5m,塔机任何部位与架空输电线的安全距离应符合表1-2的规定;
At the erection position of the tower crane, it must be no less than 1.5m distance between the widest slewing part of the crane and around buildings, and the safe distance between any parts of the crane and overhead power lines shall comply with the stipulations as shown in Table 1-2.
1.2.9 准备辅助吊装设备、枕木、索具、绳扣等常用工具;
before jacking. Slew the jib to the right front of the in-let beam and thenlock the
1.2.12 顶升过程中，严禁旋转起重臂或开动小车以及使吊钩起升或放下。
It is prohibited to slewing the jib, move the trolley or make the hoist hook up and down movement during jacking operation.
1.3 塔机的总体布置General layout of tower crane
1.3.1 独立式主要组件装配关系(见图1.3-1) Assembly relation of main components for stationary crane (Fig.1.3-1)
图1.3-1 主要组件装配关系
Fig.1.3-1 Assembly relation of main components
1. Foundation
2. Tower Section (a-Section EQ, b-Mast Section EQ, c-Mast Section E)
3. Climbing frame
4. Slewing ring support
5. Slewing ring
6. Upper support
7. Operator cab
8. Tower head
9. Counter-jib
10. Jib (a=38m, b=44m, c=50m, d=56)
11. Counter-weight (a=10.2T, b=11.6T, c=13.1T, d-14.6)
12. Base frame (or undercarriage)
13. Foundation With Undercarriage